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Impedance Pipe Heating system:

An Impedance Pipe Heating System is a system in which heat is generated in a pipe wall by electric current flowing through the pipe wall by direct connection to a low voltage AC voltage source from a dual-winding isolation transformer.

Banner-Day Pipe Heating TraceFREE® Electric Impedance Pipe Heating (IPH) system is designed to heat selected metal pipe or tubing to maintain or increase the temperature of a product or material flowing through a piping system. With TraceFREE® impedance pipe heating product in a pipe can be:

  • Thawed from a solid phase
  • Heated to a desired operating temperature
  • Gradually increased in temperature as it moves thru the line
  • Maintained at a constant product temperature as the product is transferred through the line or sits stagnant

TraceFREE® electric impedance pipe heating systems provide operational flexibility to companies by allowing intermittent or continuous process operation.

Meets Applicable Codes & Standards:
NEC Chapter 427 – User Guide to the NEC
NFPA 70E – National Electric code 2008
IEEE Standard 844-2000
CSA 293.3

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Ingredient and material processors that are challenged with process pipe heating will find that Banner-Day Pipe Heating has the solutions for the manufacturer to:

  • Improve Process Performance
  • Provide Ease of Installation
  • Deliver Ease of Operation
  • Require Low Maintenance
  • Need High Reliability

Specialist

Banner-Day Pipe Heating is a specialist in oven performance, combustion, automation and control systems for the baking industry and understands and appreciates the unique circumstances associated with baking.

Unique Circumstances

Banner-Day Pipe Heating is a specialist in electric impedance pipe heating performance and related process automation and control systems for food manufacturing and industry and understands and appreciates the unique environment associated with food and industrial process environment.

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Are you concerned with your pipe heating process performance and frustrated with your inability to control your process heating?

Banner-Day Pipe Heating provides impedance pipe heating solutions to…

Challenge - Uniform Performance

  • Varing Product Temperatures
  • Hot & Cold Spots
  • Process Heat Up Time

Challenge - Ease of Installation

  • Separate Boiler, Pumps, Heat Exchangers, Etc.
  • Complex Jacketed Pipework & Valving

Challenge - Ease of Operation

  • Difficult Operator Use
  • Constant Monitoring Required
  • Lack Monitoring & Trending
  • Operational Issues

Challenge - Low Maintenance

  • Specialized Technician Required
  • Many Components and Insulation
  • Frequent Outages

Challenge - High Reliability

  • Many Moving Parts
  • Many Components

Banner-Day Pipe Heating is dedicated to advancing process performance by:

  • Difficult Operator Use
  • Constant Monitoring Required
  • Lack Monitoring & Trending
  • Operational Issues

Solutions for Uniform Performance

  • Maintain Product Temperature
  • Minimize Hot & Cold Spots
  • Minimize Process Heat Up Time
  • Thaw Solidified Product

Solutions for Ease of Installation

  • No Need for Separate Boiler, Pumps, Heat Exchangers or Ancillary
  • No Complex Jacketed Pipework & Valving
  • No Heating Element Under Piping Insulation

Solutions for Ease of Operation

  • Operator Friendly Controls
  • Minimal Monitoring Required
  • Remote Monitoring & Trending Solutions
  • High Operational Reliability

Solutions for Low Maintenance

  • Specialized Technician Not Required
  • Simple PM Tasks

Solutions for High Reliability

  • No Moving Parts
  • Minimal Number of Components

Advantages of TraceFREE® Electric Impedance Pipe Heating:

Even heat distribution – No Hot or Cold spots!
Low watt densities – Soft Heating
Reduced process startup times
Minimal maintenance requirements
No heating elements or heat tape under pipe insulation
Low operating costs
System application flexibility
Reduced piping costs
    

This is impedance pipe heating test